Business idea - making gypsum 3D panels

Business idea - production of 3D gypsum panels

A great idea for business - the manufacture and sale of gypsum 3D panels. Recently (3-4 years), in Ukraine, in the market of building materials for interior and exterior decoration, this business is increasingly popular, because There is a growing demand for domestically produced products, which are much cheaper compared to imported counterparts, and are not at all inferior to quality.

3D panels are used for decoration of walls, columns, ceilings, etc. The market offers a huge variety of pre-fabricated gypsum panels. Currently, it is possible to buy molds for casting plaster, which greatly simplifies the manufacturing process, both in production conditions and at home. The use of forms, as a result, makes the cost of 3D panels much lower, they provide an opportunity to establish a profitable business and start getting a steady income.

How to start a business of manufacturing gypsum 3D panels

According to the manufacturers, the procedure for manufacturing gypsum 3D panels is simple, but certain conditions must be met. The first is the legal part of the issue (company registration, tax moments and, in general, legalization of business). Nuances can be clarified with a lawyer or state. the registrar. Small volumes of production can be performed alone, but for larger volumes, 2-3 people are required. It would be useful to have a vehicle or to find a car for hire.

It is necessary to have a room for work. The room should be industrial - there will be a lot of gypsum dust. Garage or storage room is perfect for this purpose. The recommended size of the room is at least 10-15 sq. M. Eliminate drafts. The room should be heated. The best temperature for producing 22 C or a little higher, the humidity of the air is about 60%. Naturally, without electricity do not work. The presence of water as well as sewage is obligatory.

Store and dry the finished products should be in a dry and warm place. Ideally, it should be dried on wooden shelves.

The most effective and correct, it would be to start with several models of panels. To achieve high quality finished products. Explore existing markets, find new ones, advertise and grow. The flexible pricing system and cooperation with the construction teams, interior designers, construction sites will help to confront major competitors.

Pros and cons of the business for the production of 3D panels

Making 3D gypsum panels is a great business for aspiring businessmen.

Its advantages:

• the absence of strict production requirements (gypsum is harmless and non-flammable);
• small production area (save the cost of rent and utilities);
• technologically very simple (easy to learn quickly and in the shortest possible time to train workers);
• raw materials are relatively cheap, large margins.
• Minus - competition with major manufacturers of gypsum panels, which have a wide distribution network.

Equipment for the production of 3D gypsum panels

• molds for the manufacture of 3D panels;
• basins and mixing buckets;
• countertop level;
• level;
• a drill with a nozzle for mixing;
• spatulas;
• rack rack for finished panels;
• personal protective equipment.

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Materials for production, casting molds

Architectural plaster is ideal for casting plaster products: environmentally safe, high strength, non-flammable, absorbs and gives up moisture.

Gypsum 3D gypsum panels are easily fastened to the walls with gypsum glue. Removing the finished 3D panels from the forms will help a special release lubricant. Then the products are molded as easily as possible, and the service life of the form is extended. In order for the panels to be strong - in the process of mixing fibrous fiber is added to the fine fraction (up to 5 mm), it serves as reinforcement and will not be superfluous if the panels require transportation. With the help of iron oxide powder, which can be added in the process of mixing the solution, you will get a background color, and water-based paint is recommended for painting finished panels. It is better to apply paint with a spray gun or roller.

So, the necessary materials:

• gypsum (knauf G-10 or analogues);
• water;
• iron oxide pigment;
• release agent for molds.

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The choice of forms for casting plaster

First you need to buy molds for casting plaster. It is desirable that these forms were of high quality and have a fashionable design. Requirements for forms:

Products must be smooth and dock;
Forms are required to withstand at least 200 filling-disassembling cycles;
When using release agent, gypsum panels should be easily removed from the mold.
For a start, it is enough to have several models of forms. With the growth of orders, gradually begin to add several new designs. Also very relevant - the form for 3D panels with design textures, copyright, but the copyright of such designs must be certified by the appropriate authority